Are you looking for a way to increase your repair shop revenue? Look no further.
We come bearing glad tidings for you. To increase your revenue, you need to add micro soldering to your repair shop software.
If you don’t know what micro soldering is, then don’t worry. This article will provide you all the details necessary to start microsoldering for your repair business.
What Is Microsoldering?
It’s the process that involves joining ultra-fine wires with microelectronic components. And this is done with the help of miniaturized equipment. Just like soldering, micro soldering also melts filler material that sticks two components with each other.
The introduction of technology has resulted in reducing the size of electronic equipment. Moreover, as the technological advancements go further, their size is expected to reduce even more.
So, micro soldering has a promising future because it will play an essential role in troubleshooting electronic devices and their components in the near future.
Microsoldering Equipment and Tools
As mentioned earlier, microsoldering needs more precision as compared to conventional soldering. To get to that level of precision, you need the right tools and equipment. Once that is done you can easily add this as a new category in your POS software.
Below are some of the commonly used micro soldering equipment and tools like OCR Technology.
· Microsoldering Microscope
For almost any repair job, first, examine the workpiece physically. It will enable you to know the problem and its extent. A good micro soldering microscope should have 0.5x – 10x.
Other than this, it should have an extended work distance and can be attached to a camera. The camera will let you take pictures and record videos to be examined further.
· Mircrosoldering Rework Station
A rework station usually includes soldering iron and a hot air gun. If it does not have a micro-tweezer or a soldering pencil, you will have to purchase them separately.
We also recommend having separate stations for using a hot air gun and a soldering iron. If you use both at the same station, it might not work so well for you.
· Microsoldering Hot Air Station
A hot air station utilizes hot air to heat the PCB board that you will be working on. It uses nozzles of various sizes to direct air and distribute the heat evenly all over the board.
· Microsoldering Iron
A microsoldering iron is what gives heat to melt the solder. Once the solder is melted, it will make a joint and connect both workpieces. It is similar to a screwdriver and runs on electricity.
· Microsoldering Multimeter
If you get a repair job through your cell phone repair shop software that require repairing a logic board, then you will need a microsoldering multimeter. You can get it quickly and can use it without having a separate fancy setting for it. It is used only to check voltage, continuity, capacitance, and voltage.
· Microsoldering Software
There are various microsoldering software in the market. But ZXW Tools is the most popular one. It’s popular because it’s effective and is user-friendly.
The newest version of the software is ZXW 3.0. It enables you to see which component is next in line without having to look at the drawings. The software is free to download and install, but you will have to pay an annual subscription fee to use it.
How To Do Microsoldering?
When microsoldering any component of the device, there are some steps that you have to follow to get the job done right. To make sure that all your employees follow the same steps, add this information in your repair shop software.
Let’s take the example of fixing a broken power connector and fix it with microsoldering. Here are all the steps that need to be done:
1. Remove Defective Part
The first and foremost step is to remove the defective part. In this example, it is the power connector that is not working. Next, examine the piece using a microsoldering microscope. After that, you can take that part out with the help of a soldering iron or a hot air gun.
2. Preparation For Repair
You have to resolder the new socket in place and then connect the lead to the data port. Once that is done, remove the coating on the board at the soldering area. You can do this with the help of a knife.
3. Preparing To Solder
Grab a 60mm wire and then strip it. Put that wire in the path where it needs to be attached. Bend the wire if you need more leverage.
4. Secure Wire For Soldering
Now use an electrical tape over the bent wire and then secure it. Make sure that the wire is not moving and is fixed in its place.
5. Trim To Fit
With the help of your soldering iron’s tip, dab the area with liquid flux and then solder the wire to the lead. Once done, remove the tape and clear the flux. You also need to cut the wire to have the required length.
6. Examine The Board With A Microscope
After doing the microsoldering, test the board using a microsoldering microscope to see if the soldering is intact.
That’s all. You have successfully replaced the defective electronic component with the one that is working through microsoldering.
Safety Precautions For Microsoldering
Another important guide that needs to be added to your repair shop POS software is the precautionary measures. You need to follow some safety precautions while microsoldering. If you don’t follow them, the repercussions can be severe.
· Before beginning to solder, cover your eyes with glasses
· Use gloves while you hold the soldering iron
· Don’t touch the soldering iron’s tip at any cost
· Keep the soldering iron in a safe place once you are done using it
· Wet the cleaning sponge with water before you begin soldering
· Unplug the soldering iron when not in use.
· Avoid keeping electrical cables in the soldering station
· Keep a first aid kit with you always in case of accidents
Conclusion
As microsoldering needs precision and miniaturized equipment, it is hard to get micro soldering services. Even if people do come across some, their services are very costly. So there is a gap in the market that you can fill with your expertise in the field.
Our detailed article will help you microsolder electronic components all by yourself. But we recommend practicing it thoroughly first.
In addition to this, you need to follow some safety tips. With all the details laid out for you, you just need to get started with it.
Meta Description
Have you ever thought of adding microsoldering to your repair shop software? If yes, here is all you need to know to be successful.
Are you looking for a way to increase your repair shop revenue? Look no further.
We come bearing glad tidings for you. To increase your revenue, you need to add microsoldering to your repair shop software.
If you don’t know what microsoldering is, then don’t worry. This article will provide you all the details necessary to start microsoldering for your repair business.
What Is Microsoldering?
It’s the process that involves joining ultra-fine wires with microelectronic components. And this is done with the help of miniaturized equipment. Just like soldering, microsoldering also melts filler material that sticks two components with each other.
The introduction of technology has resulted in reducing the size of electronic equipment. Moreover, as the technological advancements go further, their size is expected to reduce even more.
So, microsoldering has a promising future because it will play an essential role in troubleshooting electronic devices and their components in the near future.
Microsoldering Equipment and Tools
As mentioned earlier, microsoldering needs more precision as compared to conventional soldering. To get to that level of precision, you need the right tools and equipment. Once that is done you can easily add this as a new category in your POS software.
Below are some of the commonly used microsoldering equipment and tools.
· Microsoldering Microscope
For almost any repair job, first, examine the workpiece physically. It will enable you to know the problem and its extent. A good microsoldering microscope should have 0.5x – 10x.
Other than this, it should have an extended work distance and can be attached to a camera. The camera will let you take pictures and record videos to be examined further.
· Mircrosoldering Rework Station
A rework station usually includes soldering iron and a hot air gun. If it does not have a micro-tweezer or a soldering pencil, you will have to purchase them separately.
We also recommend having separate stations for using a hot air gun and a soldering iron. If you use both at the same station, it might not work so well for you.
· Microsoldering Hot Air Station
A hot air station utilizes hot air to heat the PCB board that you will be working on. It uses nozzles of various sizes to direct air and distribute the heat evenly all over the board.
· Microsoldering Iron
A microsoldering iron is what gives heat to melt the solder. Once the solder is melted, it will make a joint and connect both workpieces. It is similar to a screwdriver and runs on electricity.
· Microsoldering Multimeter
If you get a repair job through your cell phone repair shop software that require repairing a logic board, then you will need a microsoldering multimeter. You can get it quickly and can use it without having a separate fancy setting for it. It is used only to check voltage, continuity, capacitance, and voltage.
· Microsoldering Software
There are various microsoldering software in the market. But ZXW Tools is the most popular one. It’s popular because it’s effective and is user-friendly.
The newest version of the software is ZXW 3.0. It enables you to see which component is next in line without having to look at the drawings. The software is free to download and install, but you will have to pay an annual subscription fee to use it.
How To Do Microsoldering?
When microsoldering any component of the device, there are some steps that you have to follow to get the job done right. To make sure that all your employees follow the same steps, add this information in your repair shop software.
Let’s take the example of fixing a broken power connector and fix it with microsoldering. Here are all the steps that need to be done:
1. Remove Defective Part
The first and foremost step is to remove the defective part. In this example, it is the power connector that is not working. Next, examine the piece using a microsoldering microscope. After that, you can take that part out with the help of a soldering iron or a hot air gun.
2. Preparation For Repair
You have to resolder the new socket in place and then connect the lead to the data port. Once that is done, remove the coating on the board at the soldering area. You can do this with the help of a knife.
3. Preparing To Solder
Grab a 60mm wire and then strip it. Put that wire in the path where it needs to be attached. Bend the wire if you need more leverage.
4. Secure Wire For Soldering
Now use an electrical tape over the bent wire and then secure it. Make sure that the wire is not moving and is fixed in its place.
5. Trim To Fit
With the help of your soldering iron’s tip, dab the area with liquid flux and then solder the wire to the lead. Once done, remove the tape and clear the flux. You also need to cut the wire to have the required length.
6. Examine The Board With A Microscope
After doing the microsoldering, test the board using a microsoldering microscope to see if the soldering is intact.
That’s all. You have successfully replaced the defective electronic component with the one that is working through microsoldering.
Safety Precautions For Microsoldering
Another important guide that needs to be added to your repair shop POS software is the precautionary measures. You need to follow some safety precautions while microsoldering. If you don’t follow them, the repercussions can be severe.
· Before beginning to solder, cover your eyes with glasses
· Use gloves while you hold the soldering iron
· Don’t touch the soldering iron’s tip at any cost
· Keep the soldering iron in a safe place once you are done using it
· Wet the cleaning sponge with water before you begin soldering
· Unplug the soldering iron when not in use.
· Avoid keeping electrical cables in the soldering station
· Keep a first aid kit with you always in case of accidents
Conclusion
As microsoldering needs precision and miniaturized equipment, it is hard to get microsoldering services. Even if people do come across some, their services are very costly. So there is a gap in the market that you can fill with your expertise in the field.
Our detailed article will help you microsolder electronic components all by yourself. But we recommend practicing it thoroughly first.
In addition to this, you need to follow some safety tips. With all the details laid out for you, you just need to get started with it.
Meta Description
Have you ever thought of adding microsoldering to your repair shop software? If yes, here is all you need to know to be successful.
